LASERTEC Integration in DMG MORI Machines The unique combination of laser deposition welding with a powder nozzle and milling on the LASERTEC 65 3D is an innovative generative machining method. LASERTEC 65 3D hybrid - Machines for ADDITIVE MANUFACTURING by powder nozzle and in powder bed by DMG MORI. ULTRASONIC/LASERTEC LASERTEC 65, 3D Additive manufacturing. Solutions for higher accuracy and shorter deliveries in die & mold making from DMG MORI die & mold professional team. Search by workpiece. ULTRASONIC/LASERTEC LASERTEC 65, 3D Additive manufacturing. Recommended videos. DMG MORI is offering the complete process chain, starting with the NC-programming in the hybrid CAD / CAM system, via the usage of proven technology parameters coming from a material data base, through to machining operations, process monitoring and documentation. LASERTEC 65 3D: Additive Manufacturing in Milling Quality ALL IN 1: Laser Deposition. The additive market is growing quickly. SAUER LASERTEC, a member of the DMG MORI SEIKI AG, integrates for the first time the additive manufacturing into a high-tech 5-axis milling machine, which combines the laser metal deposition process with milling in one machine.
Welcome to the future
LASERTEC 65 3D: Generative manufacturing in finished-part quality
'>LASERTEC 65 3D: Generative manufacturing in finished-part quality
In particular, large components up to 500 mm diameter can be manufactured quickly and efficiently with this hybrid solution. Flexible switching between laser machining and milling also enables component segments which are no longer accessible on the finished part to be machined directly.
This method uses a deposition process by means of a powder nozzle, which is up to 10 times faster than generation in a powder bed. Troublesome supporting geometries are unnecessary thanks to 5-axis deposition. DMG MORI provides the complete process chain, starting with NC programming in hybrid CAD/CAM and technology parameters from a material database to the actual machining of the component, process monitoring and documentation.This innovative process from SAUER GmbH is increasingly finding its way into industrial manufacturing. Even today, components such as a cutter for processing sheet metal in automobile production, for example, can be produced quickly, cost-effectively and in outstanding quality on the LASERTEC 65 3D. Wine 2.0.3 dmg. In comparison, conventional casting technology is very time-intensive. Furthermore, changes to the component geometry during the process are difficult to accommodate.
In order to build up the cutter, 3D CAD data are transferred to Siemens NX and all additive and conventional machining strategies are programmed. A 3D simulation is also displayed to check for collisions taken into account the integral laser head. The complete machining program is then transmitted to the machine and the manufacturing process can be started immediately.
Dmg Mori Lasertec 65
The cutter is built up on a base plate using laser deposition welding and then milled. In this case, two different materials are built up in one process. One for the main volume and a second, hard material for the cutting edge (for example HSS 63 HRC). The cutting edge is then processed conventionally or machined using the optional ULTRASONIC technology. This innovative method reduces the manufacturing process from 60 to 3 days.
What kind of ship is longship in dmg. A further advantage is that the same tools can be maintained on the same machine without long set-up times and the programmed component built up several times without major effort.
As a result, the LASERTEC 65 3D offers a unique selling point in additive manufacturing.
The highlights at a glance:
The highlights at a glance:
- Flexibility of generative manufacturing combined with the precision of chip removal
- Workpiece can be built up using a laser with intermediate milling
- High build-up rates with coaxial powder nozzle
- Large work area for workpieces up to Ø 500 x 400 mm high
- Reduced material usage
Do you have any questions? We have the answers! Our Additive Manufacturing technology centres in Pfronten, Chicago, Tokyo and Singapore enable us to support our customers locally in the main focus markets in the fields of technology and material development, the handling of specific component questions and training enquiries. We look forward to hearing from you.
High-performance Additive Manufacturing of metallic 3D-parts
- Laser head integrated in the headstock for higher building volume and more additive performance
- 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
- Dedicated additive solution for prototypes, small-series, repair and coating
AM Assistant for the best process reliability and comprehensive traceability
- Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
- Powder feed rate sensor as well as automatic powder calibration.
- AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence
Siemens NX: Hybride CAD / CAM – Module for additive and subtractive programming
Dmg Mori Sauer Lasertec 65 Price
- One software package for the complete process chain (design,
- additive machining, substractive machining, finishing)
- Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
- Shorter time-to-market due to completeted integrated PLM software integration